High Efficient MXV15 Iron Ore Fines Mixer / Iron Ore Powder Granulation Equipment for Mineral and Metallurgy Industry with 750L Reclaiming Capacity in Stock
Product Application
YECHUANG MT intensive mixers are widely used in iron ore pellet field.With it’s unique working principles and over-whelming prior mixing efficiency,the homogeneity of mixing could largely reduce bentonite consumption,increase the green ball strength and cut down the returning dosage.By using YECHUANG MT intensive mixers,bentonite consumption can even lower to 0.6~0.8%.The combination of weighing sensors and hydraulic driving discharge door can ensure the same time and same homogeneity of the mixing materials in the mixing pan,which guarantees the quality uniformity of the finished products.
Ore dressing Sinter mix preparation Treatment of residues
Mixing and agglomeration systems Mixing and agglomeration systems Recycling systems for residues (dust,
for ore fines (ore concentrates from flotation, for feeding the sintering belt sludge, mill scale, …) for mixing,
e.g. iron ore for pellet production for - total sinter mix agglomerating, pelletizing, briquetting,
direct reduction or blast furnace feed) - ore fine fraction extruding, pressing of bricks, …
Pellets for – filter dust plus ore fines For the thermal treatment
- blast furnaces – on sintering belts
- direct reduction - in rotary kilns
- in multiple hearth furnace - in shaft furnaces
Diverse Functions
Mixing , kneading , batching , slurrying , dispersing , cooling , plasticizing ,forming , deaeration , crushing , fibrillating , heating , agglomerating , granulating ,
drying , weighing , measuring , conveying
The Unique Structure and Advanced Working Principles
With unique outline structure of 30° inclined angle mixing silo, mixing pan in clockwise rotation plus high speed rotating three-dimensional mixing tools in anticlockwise, our intensive mixers are adopted with world-leading mixing principles:
1) When mixing under the strong mechanical shearing force , the inclined rotating mixing silo brings the material to the top, which dropping under gravity and peeled off by the multi-purpose scraper, which primely realize the vertical mixing.
2) The mixing tool can run variably, slow to fast for mixing,granulating,kneading,coating etc. (i.e. the input of power into the mix can thus be controlled specifically)
3) The separation between material move and mixing process allows the speed of the mixing tool variable within wide limits.
This mixing principle enables:
- The mixing tool can be run variably, at low or high speed
- The input of power into the mix can thus be controlled specifically
- High tool speeds allow e. g. dusts and sludges to be blended to granules, without material caking at the mixing tool
- Medium tool speeds allow high-quality mixtures to be produced
- Low tool speeds allow granules to be gently mixed or coated with additional substances
- One and the same mixer is suitable for mixing, granulating, coating, kneading
Further Advantages:
- The sintering quality increases: higher strengthts, higher permeability*
- Cost advantages: less coke requirement, the capacity of the sintering system increases*
- Less binders are necessary if ore fines are treated
- Processing ore fines, replacement of wear parts is required not before a system‘s running time of 9 months
- Distinctly fewer repairs due to wear compared to mixers
- Significantly higher availability compared to cylindrical mixers
SPECIFICATIONS FOR MX SERIES INETNSIVE MIXERS
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Model
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MX03T
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MX05T
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MX08T
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MX09T
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MX11
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MX12
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MX15
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MX19
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Mixing Silo
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Mixing Volume
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10L
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40L
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75L
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150L
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200L
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300L
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500L
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1000L
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Silo Dimensions
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Φ350×275
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Φ500×360
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Φ800×500
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Φ900×700
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Φ1100×750
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Φ1250×800
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Φ1500×820
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Φ1900×890
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Inclined Angle
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30°
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30°
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30°
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30°
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20°
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20°
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20°
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20°
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Rotating Speed
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36rpm
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27rpm
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32rpm
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22rpm
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20rpm
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19rpm
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17rpm
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11rpm
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Dirving Motor Power
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1.1KW
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1.5KW
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4.5KW
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5.5KW
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7.5KW
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11KW
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18.5KW
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15KW
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Mixing Rotor
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Rotor Diameter
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180mm
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280mm
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350mm
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450mm
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580mm
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650mm
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700mm
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900mm
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Rorating Speed
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400rpm
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1200rpm
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700rpm
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750rpm
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600rpm
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300rpm
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500rpm
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500rpm
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Driving Motor Power
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4KW
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15KW
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15KW
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22KW
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22KW
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37KW
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75KW
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75KW
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Discharging Door
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Discharging Way
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Silo Inclines to Discharge
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Silo Inclines to Discharge
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Silo Inclines to Discharge
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Silo Inclines to Discharge
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Hydraulic Central Discharge
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Hydraulic Central Discharge
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Hydraulic Central Discharge
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Hydraulic Central Discharge
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Pressure
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70Kg/cm²
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70Kg/cm²
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70Kg/cm²
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70Kg/cm²
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70Kg/cm²
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70Kg/cm²
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70Kg/cm²
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70Kg/cm²
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Driving Motor Power
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0.75KW
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0.75KW
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2.2KW
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2.2KW
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2.2KW
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2.2KW
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2.2KW
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2.2KW
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Main Features
1) The maximum uniformity of material mixing in minimum time.
2) Dry mixing: Distinctly fewer repairs due to wear compared to cylindrical mixers
3) Mixing result and mixing quality remain unchanged even if only partial quantities are mixed, down to 30% of the nominal capacity
4) Less structural maintenance with high energy saving
5) Convenient maintenance with super long service life
6) High effective volume,small working area,economical construction cost
7) Continuous or batch-wise operation both available
8) Since there is only one mixing tool,easier to clean
