High Efficient MXV15 Iron Ore Fines Mixer / Iron Ore Powder Granulation Equipment for Mineral and Metallurgy Industry with 750L Reclaiming Capacity in Stock

Product Application

YECHUANG MT intensive mixers are widely used in iron ore pellet field.With it’s unique working principles and over-whelming prior mixing efficiency,the homogeneity of mixing could largely reduce bentonite consumption,increase the green ball strength and cut down the returning dosage.By using YECHUANG MT intensive mixers,bentonite consumption can even lower to 0.6~0.8%.The combination of weighing sensors and hydraulic driving discharge door can ensure the same time and same homogeneity of the mixing materials in the mixing pan,which guarantees the quality uniformity of the finished products.

Ore dressing                                                                           Sinter mix preparation                                            Treatment of residues

Mixing and agglomeration systems                                   Mixing and agglomeration systems                       Recycling systems for residues (dust,

for ore fines (ore concentrates from flotation,                for feeding the sintering belt                                   sludge, mill scale, …) for mixing,

e.g. iron ore for pellet production for                              - total sinter mix                                                           agglomerating, pelletizing, briquetting,

direct reduction or blast furnace feed)                            - ore fine fraction                                                         extruding, pressing of bricks, …

Pellets for                                                                               – filter dust plus ore fines                                            For the thermal treatment

- blast furnaces                                                                                                                                                             – on sintering belts

- direct reduction                                                                                                                                                          - in rotary kilns

                                                                                                                                                                                                                                 - in multiple hearth furnace                                                                                                                                                                                                                                                                      - in shaft furnaces

Diverse Functions

Mixing , kneading , batching , slurrying , dispersing , cooling , plasticizing ,forming , deaeration , crushing , fibrillating , heating , agglomerating , granulating ,

drying , weighing , measuring , conveying

The Unique Structure and Advanced Working Principles

With unique outline structure of 30° inclined angle mixing silo, mixing pan in clockwise rotation plus high speed rotating three-dimensional mixing tools in anticlockwise, our intensive mixers are adopted with world-leading mixing principles:

1) When mixing under the strong mechanical shearing force , the inclined rotating mixing silo brings the material to the top, which dropping under gravity and peeled off by the multi-purpose scraper, which primely realize the vertical mixing.

2) The mixing tool can run variably, slow to fast for mixing,granulating,kneading,coating etc. (i.e. the input of power into the mix can thus be controlled specifically)

3) The separation between material move and mixing process allows the speed of the mixing tool variable within wide limits.

This mixing principle enables:

- The mixing tool can be run variably, at low or high speed

- The input of power into the mix can thus be controlled specifically

- High tool speeds allow e. g. dusts and sludges to be blended to granules, without material caking at the mixing tool

- Medium tool speeds allow high-quality mixtures to be produced

- Low tool speeds allow granules to be gently mixed or coated with additional substances

- One and the same mixer is suitable for mixing, granulating, coating, kneading

Further Advantages:

- The sintering quality increases: higher strengthts, higher permeability*

- Cost advantages: less coke requirement, the capacity of the sintering system increases*

- Less binders are necessary if ore fines are treated

- Processing ore fines, replacement of wear parts is required not before a system‘s running time of 9 months

- Distinctly fewer repairs due to wear compared to mixers

- Significantly higher availability compared to cylindrical mixers